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You are here: Home / INDUSTRY NEWS / I Went To Pick Up My 2025 Tesla Cybertruck Today But Ended Up Rejecting It, Panel Gaps Seemed Way Off, Did I Make the Right Choice, Or Are They All Like This?
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I Went To Pick Up My 2025 Tesla Cybertruck Today But Ended Up Rejecting It, Panel Gaps Seemed Way Off, Did I Make the Right Choice, Or Are They All Like This?

15/08/2025

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So, which is it? Are the Cybertruck quality control issues fixed, or are there still lingering problems?

According to one Tesla Cybertruck buyer, his delivery was so problematic that he decided to reject the truck due to poor-fitting panels. 

Nate Hall just joined the Cybertruck Owners Only Facebook page, thinking he would show off his new truck to the group. Instead, he’s showing pictures of gaps in exterior panels. 

Here is what Nate says, and the pictures below show what he’s talking about. 

He says, “I went to the delivery and pick up of my Cybertruck today, but ended up rejecting it. The panel gaps on one side of the frunk seemed way off.”   

“The service tech looked at it and thought it would be a 50/50 shot to fix it.  Did I make the right choice? Or are they all like this?”

“Also, I was expecting a bigger fanfare, but the truck was dirty, had stickers, and was taped on the floor and stuff. And the people at the shop seemed disinterested, like teenagers working at a fast food restaurant.” 

“It was a very underwhelming experience,” he concludes.

Where Is the Tesla Cybertruck Quality Now After Its Initial Launch?

The Cybertruck, with its radical stainless-steel exoskeleton and futuristic design, is still capturing significant public attention. 

However, the excitement surrounding this highly anticipated vehicle has been frequently tempered by reports of inconsistencies in its initial build quality and overall delivery experience. 

I recently reported that a Cybertruck renter was underwhelmed and said he was disappointed in the electric truck. Check out what else he says in a comprehensive evaluation and then see if you agree or strongly disagree.  

In this report, I’ll delve into common issues reported by early adopters, focusing specifically on panel gaps and the delivery process, to provide a comprehensive understanding of the challenges some buyers have faced. 

The insights gained will then be used to evaluate Nate’s decision to reject his Cybertruck based on these very concerns.

The Challenge of Panel Gaps in the Cybertruck

Panel gaps, referring to the spaces between body panels, are a critical indicator of a vehicle’s manufacturing precision and overall build quality. 

In conventional vehicles, tight and consistent panel gaps are a hallmark of high-quality construction. For the Tesla Cybertruck, however, these gaps have been a recurring subject of scrutiny and concern.

Prevalence of Panel Gap Issues

As reported by Carscoops, reports from early Cybertruck owners and automotive reviewers frequently highlight varying degrees of panel gap inconsistencies. 

While some owners have reported near-perfect alignment, a significant number have shared experiences mirroring the buyer’s account, noting noticeable discrepancies, particularly around the frunk (front trunk), doors, and other body panels. 

These issues range from minor cosmetic imperfections to more pronounced misalignments that can be observed from a distance. The unique construction of the Cybertruck, with its unpainted stainless-steel exoskeleton, accentuates these imperfections, as there is no paint to mask slight variations in the bodywork. 

Unlike traditional vehicles, where paint can sometimes obscure minor flaws, the Cybertruck’s raw metallic finish makes every panel alignment highly visible.

Implications of Wide or Uneven Panel Gaps

Beyond aesthetics, significant panel gaps can have practical implications. They can compromise the vehicle’s integrity against elements like water and dust, leading to issues such as water intrusion into the frunk or cabin. For instance, some Reddit users report frunk leaks due to significant gaps. 

Furthermore, uneven gaps can contribute to increased wind noise at higher speeds, detracting from the overall driving experience. 

A report from Teslarati says that while Tesla has stated that some perceived “panel gap” issues, such as those related to the door striker loosening, might be due to specific component adjustments rather than inherent panel misalignment, the visual effect remains the same. The onus is on the manufacturer to ensure these components are secured adequately at delivery.

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Repairability and Tesla’s Response

The repairability of significant panel gaps in the Cybertruck appears to be a mixed bag, as alluded to by the service technician’s “50/50 shot” assessment. 

Given the Cybertruck’s rigid stainless-steel construction, adjusting body panels is inherently more challenging than with conventional stamped steel or aluminum bodywork. 

Some minor adjustments might be possible at service centers, such as realigning a loose door striker. However, more substantial structural misalignments could be complex and time-consuming, potentially requiring specialized tools and expertise. 

Reports from owners on the Cybertruck Owners Club indicate that service attempts to correct panel gaps sometimes lead to minor improvements or, in some cases, new issues with other panels. 

Tesla’s official stance often falls under the umbrella of “within spec,” which can be frustrating for buyers expecting premium build quality from a high-value vehicle, according to Reddit users. 

The sheer novelty of the Cybertruck’s design and materials means that the repair processes are still evolving, and even Tesla service centers may be navigating the best approaches for such unique construction challenges.

The Cybertruck Delivery Experience

You would expect that after spending $80,000 on a new vehicle, there would be some excitement from the staff surrounding the event. But it left Nate underwhelmed. 

“Underwhelming” and “Disinterested” Staff

Nate’s description of a “very underwhelming experience” with “disinterested” staff is not an isolated incident. Many Tesla delivery experiences, particularly for new models, have been criticized for lacking the “fanfare” or personalized attention often associated with luxury or specialty vehicle purchases. 

Unlike traditional luxury dealers, Tesla’s delivery process is streamlined and digital, designed for efficiency. While this approach works for many, it can feel impersonal and transactional to buyers expecting a more premium or memorable interaction, especially for a vehicle as unique as the Cybertruck. 

The “fast food restaurant” analogy reflects a common sentiment among some buyers who feel Tesla’s staff are more focused on processing the delivery quickly than on providing a high-touch customer experience or thoroughly addressing pre-delivery concerns.

Vehicle Cleanliness and Pre-delivery Preparation

The observation of a “dirty” truck with “stickers and tape on the floor” points to a lack of meticulous pre-delivery inspection (PDI) and detailing. 

While minor smudges are understandable, a vehicle presented with obvious dirt, debris, or leftover manufacturing materials is unacceptable for any new car, let alone one in the Cybertruck’s price point. 

Not All Owners Have a Bad Delivery Experience

Jennifer Kozlik had a very different experience: “When we picked up our CT, it was immaculate. Detailed inside and out. Panels were all aligned with nothing screaming, ‘Whoa, that’s not right.” Now, we went to the temporary lot (where idiots were damaging trucks at showrooms, so they were put offsite) and took a look. There were absolutely Trucks with crazy gaps and crazy misalignments. We asked sales, and they said that if ours arrived (it was being shipped from the factory) in that condition, we should reject it. So, fanfare? Nah. Just like any other Tesla. Excellent construction is possible, so reject it if it isn’t. And if your service center looks like it might suck, find a new one. I read plenty of comments about crappy experiences, so I’m glad we lucked out that ours is great and just about 35 minutes from us.”

Did Nate Make the Right Choice in Rejecting the Cybertruck?

Considering Nate’s experience, rejecting the Cybertruck was likely a prudent decision. Here’s why:

  • Significant Panel Gap: A panel gap “way off” on a critical component like the frunk is a substantial build quality issue. The service technician’s 50/50 assessment indicates uncertainty about a satisfactory fix.
  • Uncertainty of Repair: Tesla’s history with panel gap corrections on new models suggests that fixes can be inconsistent. There’s a risk that a repair attempt might not fully resolve the issue, or could even introduce new cosmetic or functional problems. Nate would then be stuck with a vehicle that didn’t meet his expected standard, potentially requiring multiple service visits.
  • Leverage for a Better Outcome: By rejecting the vehicle, the buyer retains leverage. Tesla is then compelled to either offer a different unit with better quality or thoroughly fix the existing one to the buyer’s satisfaction before the sale is finalized. Accepting the flawed vehicle would significantly diminish this leverage.
  • Prevalence vs. Acceptable Quality: Other Cybertruck owners have reported better fit and finish, indicating that a perfect or near-perfect Cybertruck is indeed achievable. Therefore, expecting a higher standard is reasonable.

Conclusion

Nate’s experience with his Cybertruck delivery points to continuing issues with the truck’s inconsistent build quality. Nate made the right decision to reject the Cybertruck due to the significant panel gap on the frunk. He can now choose to get another Cybertruck with a better fit and finish quality. 

In The End, 

Nate’s experience underscores that while the Cybertruck is technologically innovative and visually striking, its manufacturing consistency is still an area of development for Tesla. 

How About You?

What would you have done in Nate’s situation? Would you have accepted the Cybertruck if it had the flaws he described? Click the red Add New Comment link below and let us know.

Check out my Tesla Cybertruck story: Tesla Cybertruck Owner Says, “It’s My Cybertruck’s First Time at the Service Center, and 6 Things Are Already Wrong With It”

I am Denis Flierl, a Senior Torque News Reporter since 2012. My 30+ year tenure in the automotive industry, initially in a consulting role with every major car brand and later as a freelance journalist test-driving new vehicles, has equipped me with a wealth of knowledge. I specialize in reporting the latest automotive news, covering owner stories, and providing expert analysis, ensuring that you are always well-informed and up-to-date. Follow me on X @DenisFlierl, @WorldsCoolestRides, Facebook, and Instagram

Photo credit: Denis Flierl via Nate Hall

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Source: torquenews.com

Filed Under: INDUSTRY NEWS Tagged With: Source-16

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